Yuav ua li cas ua tiav kev sib xyaw ua ke ntawm cov raj xa dej los ntawm cov hlau 3D luam tawm?

一, cov ntsiab cai qhia txuj ci yog tsim txhua yam digitally los ntawm hmoov rau pipeline.
Txhawm rau ua cov khoom ruaj khov hauv peb qhov ntev, hlau 3D luam ntawv siv siab heev Beams (laser lossis electron nqaj) kom yaj hlau hmoov thiab muab tso rau sab saum toj ntawm txhua lwm yam. Piv txwv li, cov kauj ruam tseem ceeb hauv kev xaiv Laser Melting (SLM) cov txheej txheem yog
3D qauv thiab txiav: import cov cad qauv ntawm cov raj xa dej rau hauv cov software hlais. Tom qab ntawd, tsim txheej cov ntaub ntawv tuab uas li 0.02 txog 0.1 mm thiab npaj txoj hauv kev rau cov ntawv qiv nyiaj laser.
Hmoov txheej thiab Laser Melting: Cov hmoov txheej txheej dawb kis hlau kis hlau hmoov hla kev ua haujlwm thaum muaj kev tiv thaiv roj av. The high-energy laser beam then selectively melts the powder along the path to create a single-layer cross-section.
Txheej los ntawm txheej txheej thiab tsim qauv rau kev txhawb nqa: txoj haujlwm ua haujlwm mus rau hauv txheej, rov ua cov txheej txheem ntawm kev tso cov hmoov thiab melting nws. Ntxiv cov qauv txhawb nqa tsim tsim cov ntawv teev, uas thaum kawg coj mus rau kev tsim cov raj xa hluav taws xob.
This technique can handle materials like stainless steel, titanium alloys, nickel-based alloys, and others, and it can satisfy the needs of diverse working circumstances for corrosion resistance, high temperature resistance, and strength. Piv txwv li, cangzhou longtaidi pipeline Technology Co., Ltd. Siv 3D Luam Ntawv Lub Tshuab Vuam Technology rau sab hauv ntawm cov pa roj steel hlau. Qhov no ua rau Bimetallic Composite pipes uas tuaj yeem tswj hwm kev kub siab thiab xeb, uas siv hauv cov roj thiab roj extraction.
2, cov txiaj ntsig tseem ceeb: Tau txais plaub qhov teeb meem tseem ceeb nrog cov khoom siv sib xyaw
1. Cov qib geometric ntawm txoj kev ywj pheej: muaj tseeb lub tsev ntawm cov duab sib txawv
Cov cuab yeej muaj thiab cov pwm tsim txwv cov txheej txheem qub, uas ua rau nws nyuaj ua cov kab ntse nrog cov kauv sib txawv, thiab hla} seem uas tsis ncaj. Tsis tas li, cov tshuab luam ntawv 3D tuaj yeem ua:
Kev tsim qauv txaus ntws raws: piv txwv li cov tuam txhab hauv Nanjing luam cov khoom siv rau cov tshuaj tua hluav taws kub uas tau hloov kho kom sov los ntawm kev hloov los ntawm ntau dua ± 2 degree.
Muab tso ua ke: yav dhau los, koj yuav tsum siv cov sib zog sib txawv ntawm cov raj xa dej. Tam sim no, koj tuaj yeem luam tag nrho cov khoom. Cov khoom tsim ntawm cov cuab yeej kho mob tau ua ke 12 ntu sib cais rau hauv ib qho siv 3D luam ntawm microfluidic chips. Qhov no tau txiav cia rau ntawm kev txi los ntawm 90% thiab txiav lub sijhawm nws yuav siv sij hawm tso tej yam ua ke txij li 8 teev mus rau 1 teev.
Lub Hnav Nyhav: Ib tug qauv tsim qauv tsim nrog cov kev txhim kho topology, uas ua rau nws sib zog tsis muaj zog tsis poob lub zog. Lub Aerospace titanium alloy pipeline muaj hollow interlayer uas tau ua nrog 3D luam ntawv. Qhov no ua rau nws 35% sib zog dua li kev tso cai kev zam txim.
2. Ntau lawm efficiency: lub sijhawm nws yuav siv hloov los ntawm lub lis piam mus rau hnub sai sai
Cov kev ib txwm ua kom cov kav dej koom nrog tsib kauj ruam: "Tsim qauv pwm kev tsim kho / Forging tshuab dhos / Forging." Cov txheej txheem no tuaj yeem siv sijhawm plaub mus rau rau lub lis piam. Thiab hlau 3D luam tawm cov txheej txheem kev xa khoom ntau los ntawm kev siv ib tug peb {}}}}}}}}} kev ua ":
Faster ittery: ib qho khoom siv ntawm cov tsheb uas siv 3D luam kom ua kom nruj thiab muaj tsib puag ncig ntawm kev txhim kho hauv peb hnub. Qhov kev txiav txiav no rov qab los ntawm 18% thiab muaj zog los ntawm 8%.
Kev lag luam me me: Yog tias koj xav tau tsawg dua 500 tus nqi luam ntawv ib xyoos, cov luam ntawv 3D luam tawm 40% tsawg dua li cov txheej txheem ib txwm muaj, thiab koj tsis tas yuav them cov pwm.
Ntau lawm ntawm kev yuav tsum: los ntawm 3D luam tawm, fais fab fais fab nroj tsuag ua kom cua txias kub ceev rau {}} chaw. Txoj kev no yuav siv sijhawm li 72 teev ntawm kev tsim qauv los txhim kho, uas yog 90% sai dua li lub sijhawm ua tiav ib txwm.
3. Cov khoom siv siv tus nqi: los ntawm "txo cov khoom khib" rau "nyob ze Nett tsim"
Kev siv tus nqi ntawm cov ntaub ntawv raug nplua feem ntau yog tsawg dua 45%, thaum "tsim khoom" tsim yog li cas:
Kho hmoov tswj: Qhov tsis muaj tseeb ntawm hmoov txheej muaj tsawg dua 0.05 hli nrog cov khoom siv siv tau ntau dua 85%. Piv nrog rau cov kev forging kev siv cuav, cov kav hlau stainless hlau ua los ntawm ib lub tuam txhab siv 62% tsawg dua cov ntaub ntawv.
Siv Gradient Cov Khoom Siv: los ntawm kev siv ntau nozzles los luam ua ke, koj tuaj yeem hloov cov txiaj ntsig ntawm cov khoom ntawm tib qho. Lub cav caviation tshwj xeeb aviation kev sib txuas yog ua los ntawm nickel -} raws alloy thiab ceramic composite. Qhov no ua rau nws 200℃tiv taus ntau qhov kub.
Rov tsim kho barekamp: unmelt - Ua ob txhua yam hmoov nplej tuaj yeem yog cov nroog pub dawb thiab siv dua. Ib qho kev kaw {{2} lub voj voos kev tswj hwm hmoov tau pab ib lub tuam txhab txiav nws cov khoom pov tseg kom tsawg dua 5%.
4. Kev ntseeg tau zoo: los ntawm kev tswj cov khoom raws li kev tshaj lij kom siv cov ntaub ntawv
Txheej txheem 3D luam tawm yuav ua rau lub qhov muag ntawm lub sijhawm tseem ceeb hauv lub sijhawm tiag tiag kom paub tseeb tias cov khoom qis dua qub:
Saib cov pas dej Molten: High - Cov koob yees duab ceev thiab cov sensors ceev cov ntaub ntawv ntawm qhov kub thiab qhov loj me ntawm Molten pas dej hauv lub sijhawm tiag tiag. Lub zog laser thiab kev ntsuas nrawm tau hloov kho. Lub tuam txhab uas luam tawm cov raj xa dej ua kom lub porosity thaum 0.1%, uas yog cov kab ke rau cov ntu qib theem.
Nrhiav tau hauv online: sib xyaw ua ke kom pom kev module uas tuaj yeem nrhiav qhov flaws hauv qhov khoom thaum nws tau luam tawm. Txoj kev no tau pab qee qhov kev chemicalment pipeline tsa nws tsis-} Kev sim ua haujlwm ntawm 92% rau 99.5%.
Cov ntaub ntawv hauv qab no: Txhua cov khoom tau txais nws tus kheej Digital ID daim npav uas ua raws li cov hmoov av, nrog rau cov hmoov av, thiab tshaj tawm- ua cov txheej txheem thev naus laus zis. Qhov no ua tau raws cov qauv ntawv tseem ceeb zoo li ISO 13485.
3, siv rooj plaub: Kev coj ua cuam tshuam hauv ntau thaj teb
1. Lub zog hluav taws xob: Lub Hnav Hnav ntawm high-}} siab xa xov
Bimetallic Composite pipes ua nrog 3D luam tawm tuaj yeem ua ntau lub siab {}} txog 140mpa-30% ntau dua li cov kav hlau tsis tu ncua. Hollow tus qauv tsim kuj tau txiav cia rau qhov hnyav los ntawm 40% thiab thauj khoom ntawm cov chaw tho. Tom qab tau siv nyob rau hauv ib qho chaw tawm roj offshore, cov zis txhua hnub ntawm ib qho zoo tau nce mus los ntawm 15%, thiab cov nqi ntawm kev khiav thiab tswj nws nce mus 22%.
2. Kev lag luam tshuaj lom neeg ua rau cov raj xa dej uas tiv taus corrosion los xaj.
3D luam tawm tuaj yeem ua Hastelloy C-276 kav uas tuaj yeem ua kom muaj zog acids thiab hauv paus. Cov kav dej no yog 100 npaug rau ntau tiv taus chloride ion corrosion tshaj 316L stainless hlau. Txoj kev no tau pab lub tuam txhab tshuaj chrolong lub neej dhau los ntawm 3 xyoos txog 15 xyoo, txiav rau ntawm tus naj npawb ntawm lub sijhawm nws yuav tsum tau kaw thiab khaws cia 80%.
3. Hauv kev kho tsev kho mob, ua rau tus kheej lub raj xa nrog ntsuas ntsuas
3D {{{{{}}}}}}}}}}}} {alloy alloy ummular stent tej zaum yuav ua kom haum rau tus neeg mob cov ntaub ntawv yuam kev tsis muaj ntau tshaj 0.05 hli. Qhov no daws cov "loj methmatch" teeb meem uas los nrog stents li niaj zaus. Lub chaw kuaj mob piv pom tias cov stents tus kheej tau muaj 67% qis dua ntawm kev so. Qhov 1-xyoo muaj sia nyob feem pua ​​ntawm cov neeg mob kuj nce mus txog 98%.