Tus nqi saib xyuas ntawm hlau 3D luam ntawv pwm yog dab tsi?

Ib, Tus Nqi ntawm kev tswj cov cuab yeej: tag nrho peev los ntawm kho vajtse mus rau software
1. Hnav thiab lim rau ntawm qhov tseem ceeb thiab txo qis ntawm cov khoom siv
Hlau 3D tshuab luam ntawv, zoo li SLM thiab EBM cov cuab yeej siv tshuab, yog kim heev. Cov qauv zoo tshaj plaws tuaj yeem raug nqi ntau lab yuan, thiab tus nqi ntawm kev txo nqi yog ib feem loj ntawm cov nqi tu. Piv txwv li, Platinum BLT-S800 muaj 8 lasers, siab- tsom iav, lub tshuab nqus tsev vacuum, thiab lwm yam tseem ceeb. Lasers (uas nyob ib ncig ntawm 20,000 teev) thiab iav (uas kav ntev li 50,000 teev) yog ob qhov tseem ceeb uas yuav tsum tau hloov tsis tu ncua tom qab siv sijhawm ntev -. Cov ntaub ntawv tshawb fawb ntawm cov chaw tsim khoom ntawm cov khoom siv dav hlau pom tau hais tias kev hloov cov khoom tseem ceeb raug nqi 40% ntawm tus nqi kho txhua xyoo ntawm ib lub cuab yeej, thiab hloov lasers nqi ntau dua 60% ntawm tag nrho cov nqi ntawm txhua qhov chaw.

2. Kev tswj xyuas ntse thiab kev saib xyuas uas tsis muaj teeb meem ua ntej lawv tshwm sim
Cov tuam txhab lag luam yuav tsum tau teeb tsa kev tiv thaiv kev tiv thaiv kom txo qis kev poob los ntawm kev ua tsis tiav sai uas ua rau lub sijhawm poob qis. Piv txwv li, IoT sensors tuaj yeem khaws lub qhov muag ntawm lub cuab yeej kub, kev co, lub zog, thiab lwm yam hauv lub sijhawm tiag tiag, thiab AI algorithms tuaj yeem siv cov ntaub ntawv no los kwv yees thaum muaj teeb meem tshwm sim. Ib lub tuam txhab uas ua pwm rau cov tsheb txiav cov sij hawm ntawm lawv cov khoom tawg los ntawm 35% thiab tus nqi ntawm kev saib xyuas los ntawm 20% tom qab siv cov txheej txheem no. Tsis tas li ntawd, kev loj hlob ntawm cov cuab yeej sib koom ua ke, xws li 3D Systems 'On Demand Manufacturing network, tau ua kom yooj yim rau kev sib faib cov nuj nqis ntawm kev tswj hwm tus kheej los ntawm kev nqa cov neeg ua haujlwm tu.

3. Hloov kho software thiab khaws cov ntaub ntawv kom nyab xeeb
Hlau 3D luam ntawv yuav tsum tau tsim software (xws li SolidWorks lossis Magics) thiab slicing software (xws li Autodesk Netfabb). Tus nqi ntawm daim ntawv tso cai thiab kho dua tshiab cov kev pab cuam no yuav tsum suav nrog hauv cov peev nyiaj kho. Cov ntaub ntawv kawm ntawm ib lub tuam txhab uas tsim kho kev cog hniav qhia tau hais tias software upgrade cov nqi ua rau 15% ntawm tag nrho cov nqi tu txhua xyoo. Txawm li cas los xij, tom qab kev txhim kho, kev txhim kho cov txheej txheem luam ntawv tuaj yeem txhawb nqa cov khoom siv los ntawm 10%, uas tuaj yeem pab them ib feem ntawm cov nqi. Nyob rau tib lub sijhawm, kev siv nyiaj rau kev tiv thaiv cov ntaub ntawv (xws li kev sib txuas lus encrypted thiab huab thaub qab) kuj yog tus nqi cuam tshuam uas tsis tuaj yeem saib xyuas, tshwj xeeb tshaj yog nyob rau thaj chaw uas xav tau kev nyab xeeb ntau, xws li aerospace.

2, Tus nqi ntawm kev tswj cov ntaub ntawv: ua rau tag nrho cov txheej txheem los ntawm kev yuav khoom kom rov ua dua kom zoo li sai tau
1. Tus nqi thiab kev ruaj ntseg ntawm cov hlau hmoov mov saw
Cov khoom tseem ceeb siv los ua 3D luam ntawv pwm yog hlau hmoov. Nws tus nqi cuam tshuam zoo heev los ntawm tej yam xws li kev hloov pauv hauv kev lag luam raw khoom, kev tsim khoom, thiab cov txheej txheem purity. Piv txwv li, titanium alloy hmoov yuav raug nqi kaum npaug ntau dua li cov ntaub ntawv yas li niaj zaus. Tsis tas li ntawd, kev hloov pauv ntawm qhov loj me me thiab kev ntws tawm los ntawm cov chaw muag khoom sib txawv tuaj yeem ua rau kev luam ntawv zoo sib txawv. Cov ntaub ntawv kawm ntawm qee qhov dav hlau cav hniav pwm qhov project qhia pom tias kos npe ntev - cov ntawv cog lus nrog cov neeg muag khoom, kaw cov nqi hmoov, thiab ua kom zoo dua cov khoom siv txiav cov nqi ntawm 18%.

2. Tus nqi ntawm cov hmoov siv thiab cov cuab yeej siv rau kev rov ua dua tshiab
Ua ntej yuav rov ua dua tshiab, cov hmoov tsis tau siv hauv cov hlau 3D luam ntawv yuav tsum tau kuaj xyuas, ziab, thiab kho lwm txoj hauv kev. Tab sis cov khoom siv rov ua dua tshiab ntau dua ib zaug yuav ua rau cov khoom loj dua thiab ntxiv cov pa oxygen ntau dua, uas tuaj yeem ua rau cov luam ntawv tsis zoo. Ib lub chaw tsim khoom ntawm lub tsheb sib txuas pwm siv lub kaw lus - voj hmoov tswj qhov system uas ua rau lub qhov muag ntawm cov hmoov txheej hauv lub sijhawm tiag tiag thiab hloov pauv qhov sib piv. Qhov no nce tus nqi siv hmoov los ntawm 75% mus rau 92% thiab txo tus nqi ntawm cov ntaub ntawv rau ib qho pwm los ntawm 25%. Tsis tas li, txoj hauv kev tshiab los ua cov hmoov nplej, xws li roj atomization, tuaj yeem ua cov hmoov nplej uas muaj lub ntsej muag ntau dua, uas txo qis ntawm kev sib tsoo thaum luam ntawv thiab ua rau lawv zoo dua.

3. Cov nqi siv hluav taws xob thiab hluav taws xob
Txhawm rau kom cov hlau tsis xeb, 3D luam ntawv yuav tsum tau ua nyob rau hauv qhov chaw tsis muaj roj, xws li argon. Tus nqi ntawm cov roj argon ua rau 5% mus rau 15% ntawm tag nrho cov nqi luam ntawv, thiab ntau npaum li cas koj siv nws nyob ntawm cov txheej txheem luam ntawv thiab cov khoom ntim zoo npaum li cas. Los ntawm kev hloov pauv cov chaw luam ntawv, xws li ua cov txheej txheej nyias thiab cov scanning nrawm dua, qee qhov aluminium alloy pwm qhov project txiav argon roj siv los ntawm 30%. Tib lub sijhawm, siv lub zog- txuag cov khoom siv, xws li EBM tshuab luam ntawv nrog lub zog rov qab, tuaj yeem pab txo cov nqi hluav taws xob. Ib qho kev tshawb fawb pom tau hais tias tus nqi siv hluav taws xob ntawm ib qho pwm tau ploj zuj zus los ntawm 40% piv rau cov cuab yeej siv.

3, Tus nqi ntawm cov txheej txheem optimization: Lean tswj los ntawm kev hloov tsis tau mus rau kev tswj kom zoo
1. Nrhiav cov txheej txheem zoo tshaj plaws thiab cov nuj nqis rau kev sim tawm
Qhov zoo thiab tus nqi ntawm 3D luam ntawv nrog hlau yog ncaj qha cuam tshuam los ntawm tej yam xws li laser zog, scanning ceev, thiab txheej thickness. Thaum pib ntawm ib qhov project los ua pwm rau lub dav hlau turbine disk, qhov kev luam ntawv tsis ua haujlwm tau siab li 30% vim tias qhov ntsuas tsis tau tsim kom raug. Txhua qhov kev sim pwm thiab qhov yuam kev raug nqi ntau dua 50,000 yuan. Lub tuam txhab tau txiav cov nqi mus sib hais thiab ua yuam kev kom tsawg dua 5% los ntawm kev siv AI txheej txheem kev ua kom zoo dua qub xws li 3D cov kev daws teeb meem 'Daim duab 4 Kev tsim khoom. Nyob rau tib lub sijhawm, luam ntawv efficiency tau nce 20%.

2. Tus nqi ntawm kev tshaj tawm -kev ua haujlwm thiab kev hloov kho automation
Hlau 3D luam ntawv pwm feem ntau yuav tsum tau kho tom qab lawv ua, uas tuaj yeem suav nrog kev kho cua sov, CNC precision machining, thiab polishing. Cov kauj ruam no tuaj yeem ntxiv 15% mus rau 30% rau tag nrho cov nqi ntawm cov pwm. Ib lub tuam txhab uas tsim cov pwm txhaj tshuaj rau lub tsheb tau txiav lub sijhawm nws siv los ua kom tiav cov pwm los ntawm 72 teev mus rau 24 teev thiab txiav cov nqi zog los ntawm 60% los ntawm kev ntxiv cov khoom siv hluav taws xob- cov kab ua haujlwm, xws li tsib-axis CNC tshuab cuab yeej thiab tshuab polishing tshuab. Siv nyob rau hauv-situ saib xyuas thev naus laus zis zoo li lub koob yees duab infrared thiab lub pas dej ua kua nplaum kuj tuaj yeem pom kev luam ntawv yuam kev tam sim ntawd, uas txo qis qhov xav tau rau kev tshaj tawm- ua haujlwm rov ua dua.

3. Cov nqi kuaj thiab kev tswj kom zoo
Txhawm rau kuaj xyuas qhov zoo ntawm cov hlau 3D luam ntawv pwm, koj xav tau cov cuab yeej raug zoo li CT scanning thiab ntsuas ntsuas ntsuas. Cov cuab yeej no ua 10% mus rau 20% ntawm tag nrho cov nqi tu. Ib qho kev tswj hwm zoo digital (xws li QMS software) tau teeb tsa rau ib txoj haujlwm kho mob cog pwm tshwj xeeb. Cov kab ke no cia li sau thiab txheeb xyuas cov ntaub ntawv tshawb pom, uas ua kom cov txheej txheem nrawm dua li 50%. Kev tswj cov txheej txheem kev txheeb cais (SPC) kuj tau txiav qhov tsis xws luag ntawm 2% mus rau 0.5%.

4, Tus nqi ntawm kev tswj ib puag ncig: kev nqis peev hauv kev ua raws, los ntawm kev ua kom qhov kub thiab av noo ruaj khov kom tshem tawm cov thoob khib nyiab
1. Cov kev xav tau rau qhov chaw tsim khoom thiab kev nqis peev hauv cov chaw
Hlau 3D luam ntawv xav tau cov xwm txheej tshwj xeeb rau qhov kub, av noo, thiab kev huv. Nws kuj xav tau tej yam xws li kev cob qhia uas muaj qhov kub thiab txias thiab cov av noo thiab cov cuab yeej ua kom huv huv. Lub tuam txhab tsim tsheb siab - kawg kev cai tsheb tau ua qhov kev tshawb fawb thiab pom tias tus nqi tswj ib puag ncig ntawm nws lub 3D luam ntawv rhiav yog 12% ntawm tag nrho cov nqi tu txhua xyoo. Txawm li cas los xij, los ntawm kev ua kom zoo dua qhov kev teeb tsa ntawm lub rooj cob qhia (piv txwv li, los ntawm kev siv cov khoom huv hauv zos) thiab kev tswj xyuas qhov kub thiab txias, kev siv hluav taws xob tau poob qis los ntawm 25%.

2. Tshem tawm cov thoob khib nyiab thiab ua raws li kev cai ib puag ncig
Ua raws li kev cai ib puag ncig, cov khib nyiab los ntawm cov hlau 3D luam ntawv, zoo li cov hmoov tsis sib xyaw thiab cov qauv kev txhawb nqa, yuav tsum tau txheeb xyuas thiab rov ua dua tshiab. Ib lub dav hlau pwm tsim tau teeb tsa lub tshuab ua kom rov ua dua thiab rov siv dua 95% ntawm cov hmoov hlau thiab 80% ntawm cov khoom txhawb nqa. Nws kuj tseem ua haujlwm nrog cov tuam txhab kev tiv thaiv ib puag ncig cov kws tshaj lij txhawm rau tshem tawm cov pov tseg txaus ntshai, uas txo cov nuj nqis ua raws li 30% txhua xyoo.