ROI ntawm pwm manufacturers siv hlau 3D luam ntawv yog dab tsi?

1. Optimizing tus nqi qauv: hloov ntawm "txo cov khoom pov tseg" mus rau "precision additive manufacturing"
Cov kev rho tawm suav nrog milling, hluav taws xob tawm, thiab xaim txiav yog siv hauv kev tsim pwm. Kev siv cov khoom siv feem ntau yog tsawg dua 70%. Tsis tas li ntawd, cov khoom pov tseg uas tau ua thaum lub sijhawm ua haujlwm yuav tsum tau tswj hwm nyias, uas ua rau tus nqi ntau dua. Piv txwv li, ua ib lub tsheb txhaj tshuaj pwm txoj kev qub yuav siv li ntawm 120 kg ntawm pwm steel billet, tab sis cov txiaj ntsig tiav tsuas yog hnyav 80 kg thiab khib nyiab 33% ntawm cov khoom. Siv cov khoom siv ntxiv ntawm "txheej txheej los ntawm txheej txheej," hlau 3D luam ntawv tuaj yeem siv ntau dua 90% ntawm cov khoom siv. Piv txwv li, cov cuab yeej iSLM420 los ntawm Zhongrui Technology tsuas yog xav tau 85 kg ntawm cov khoom siv hmoov los ua pwm rau lub tshuab dav hlau. Cov hmoov ntxiv tuaj yeem rov siv dua, uas txo tus nqi ntawm cov khoom pwm ib leeg los ntawm 40%.

Tsis tas li ntawd, hlau 3D luam ntawv tau tshem tawm ntau cov kauj ruam nyuaj uas xav tau hauv cov txheej txheem ib txwm muaj, xws li kev kho cua sov, kev ua haujlwm siab, thiab kev sib dhos. Qhov no txuag nyiaj ntau ntawm cov khoom siv thiab cov neeg ua haujlwm. Ib qho kev sib piv ntawm qee qhov chaw tsim khoom tsheb qhia tau hais tias cov txheej txheem ib txwm xav tau 5 CNC tshuab cuab yeej, 2 lub tshuab hluav taws xob tawm, thiab 10 tus neeg ua haujlwm. Hauv qhov sib piv, hlau 3D luam ntawv tsuas yog xav tau 1 daim ntawm cov khoom siv thiab 3 tus neeg ua haujlwm kev ua haujlwm kom ua tau zoo ib yam ntawm cov khoom. Qhov no txo ​​qis cov khoom siv thiab cov nqi ua haujlwm los ntawm 65%.

2. Kev dhia loj hauv kev ua haujlwm ntau lawm: los ntawm "lub lim tiam" mus rau "txhua hnub"
Lwm qhov teeb meem loj nrog cov txheej txheem qub yog tias nws siv sijhawm ntev los ua pwm. Piv txwv li, ua ib tug sophisticated tuag-casting pwm qhov qub-fashioned txoj kev yuav siv sij hawm 12 theem, xws li tsim, txiav, EDM, assembling, thiab debugging. Tag nrho cov txheej txheem yuav siv sij hawm 6 mus rau 8 lub lis piam. Tsis tas li ntawd, kev hloov pauv ntawm tus tsim txhais tau tias cov pwm yuav tsum tau qhib dua, uas ntxiv sijhawm ntxiv rau kev xa khoom. Hlau 3D luam ntawv tuaj yeem hloov cov qauv digital rau hauv cov pwm tsis muaj txheej txheem ntxiv. Qhov no shortens lub sij hawm loj hlob mus rau 3-5 hnub. Cov ntaub ntawv kawm ntawm ib lub tuam txhab uas tsim kho kev cog hniav qhia tau hais tias ib zaug lawv pib siv hlau 3D luam ntawv, lub sij hawm nws yuav siv sij hawm los ua cov pob txha tshwj xeeb pwm mus los ntawm plaub lub lis piam mus rau 72 teev, thiab lub sij hawm nws yuav siv sij hawm mus sau cov kev txiav txim ceev tau nce 80%.

Txoj hauv kev tau ua kom yooj yim dua, uas tau coj mus rau kev txhawb nqa. Nyob rau hauv ib txwm craftsmanship, lub pwm kab noj hniav yuav tsum tau muab faib ua ob peb qhov chaw rau kev ua thiab sib dhos. Qhov no tuaj yeem ua rau qhov raug yuam kev vim yog qhov sib txawv ntawm qhov sib txawv. Hlau 3D luam ntawv, ntawm qhov tod tes, txhawb kev sib koom ua ke molding, uas tso cai rau koj luam cov pwm nyuaj nrog cov dej txias sib xws thiab cov txheej txheem lattice sib sib zog nqus ib zaug. Qhov no txo ​​qis cov kauj ruam hauv kev sib dhos thiab ua yuam kev. Piv txwv li, Boeing ua pwm rau lub dav hlau roj nozzles nrog hlau 3D luam ntawv. Qhov no txo ​​qis ntawm cov kauj ruam los ntawm 20 mus rau 1 thiab txo tus nqi ntawm txhua daim los ntawm 35%.

3. Txhim kho cov khoom zoo: hloov ntawm "passive kho" mus rau "active optimization"
Qhov zoo ntawm cov pwm muaj qhov cuam tshuam ncaj qha rau ntau npaum li cas ntawm cov khoom kawg tau tsim thiab sai npaum li cas. Tus qauv tsim ntawm pwm cua txias system yog qhov yooj yim, uas tuaj yeem yooj yim ua rau qhov kub tsis sib xws. Qhov no tuaj yeem ua rau muaj teeb meem xws li warping thiab shrinking ntawm cov khoom. Hlau 3D luam ntawv tuaj yeem tsim kom muaj kev sib haum xeeb hauv cov pwm uas haum rau cov pwm kab noj hniav zoo kawg nkaus. Qhov no tso cai rau cov kua txias ncaj qha cuam tshuam rau qhov chaw kub, uas zoo heev txhim kho qhov kub thiab txias uniformity. Cov ntaub ntawv kawm ntawm lub tsheb txhaj tshuaj pwm qhia tau hais tias kev siv cov txheej txheem txias txias ua rau txo qhov kub ntawm qhov sib txawv ntawm 15 mus rau 3 degree, 30% poob rau lub sijhawm txhaj tshuaj, thiab nce cov khoom lag luam tawm los ntawm 85% mus rau 98%.

Tsis tas li ntawd, hlau 3D luam ntawv muaj qhov zoo dua qub (feem ntau txog li 99.5% lossis ntau dua) uas ua rau cov pwm tuaj yeem tiv taus hnav thiab qaug zog dua li cov pwm pwm. Ib tug tshwj xeeb tuag-casting pwm txiag ua ib qho kev sim los sib piv ob hom pwm. Lawv pom tias cov pwm tsoos tsoos tom qab 20,000 siv, qhov hlau 3D luam tawm pwm nyob twj ywm tom qab 50,000 siv, uas txhais tau tias lawv kav ntev dua 150%. Tus nqi pwm rau txhua qhov tuag casting yog qis dua nyob rau lub sijhawm ntev, txawm tias tus nqi pib tsim khoom yog me ntsis ntxiv.

4. Nthuav daim ntawv thov scenario: los ntawm "ib leeg pwm" mus rau "tag nrho kev lag luam saw empowerment"
Hlau 3D luam ntawv yog qhov tseem ceeb tsis yog hauv pwm nkaus xwb- ua cov txheej txheem, tab sis kuj tseem nyob rau hauv kev ua kom zoo ntawm tag nrho "tsim ntau lawm tom qab- muag" saw, uas coj nyiaj ntau rau kev lag luam. Hauv kev lag luam automotive, hlau 3D luam ntawv tuaj yeem ua qhov sib sib zog nqus zoo li cov roj teeb pob brackets ua los ntawm aluminium alloy thiab carbon fiber reinforced hlau log, uas yog lub zog tshiab tsheb yuav tsum sib dua. Hauv kev lag luam aerospace, nws txhawb nqa kev sib koom ua ke ntawm cov khoom tshwj xeeb xws li titanium alloys thiab siab - kub alloys, uas yog ib kauj ruam loj rau pem hauv ntej los ntawm cov txheej txheem ib txwm ua rau kev tsim cov txheej txheem nyuaj. Kev kho cov pob txha hlau, kev cog hniav, thiab lwm yam siab -tus nqi- ntxiv cov khoom tau dhau los ua qhov tseem ceeb ntawm kev loj hlob hauv kev kho mob.

Piv txwv li, lub siab -kawg kev cai tsheb tsim khoom siv hlau 3D luam ntawv los ua cov khoom rau sab hauv ntawm lub tsheb. Qhov no cia lawv ua cov qauv tsim yam tsis tas yuav ua pwm, thiab cov txiaj ntsig ntawm ib daim yog 50% siab dua nrog cov txheej txheem ib txwm muaj; Hlau 3D luam ntawv tuaj yeem ua cov ntawv luam ntawm cov khoom tawg sai sai xws li cov pawm nres thiab cov radiators tom qab - kev muag khoom. Qhov no txo ​​qis lub sijhawm kho thiab cov nuj nqis. Ib txoj kev tshawb fawb tub rog ua lag luam qhia tau hais tias kev siv hlau 3D luam ntawv los txhim kho lub nkoj hydraulic qhov chaw tau txiav lub voj voog txij li ob lub lis piam mus rau peb hnub, ua kom cov nkoj tseem tuaj yeem sib ntaus sib tua.