Cov neeg tsim khoom lag luam tseem khiav mus rau tib yam teeb meem nrog cov cuab yeej ib txwm siv thiab cov khoom siv hlau: ntau- lub lis piam lossis ntau - lub hli pwm pwm, cov nqi siab tshaj plaws uas tsuas yog them tawm ntawm cov ntim siab, thiab qhov tseeb kim uas txhua qhov kev hloov pauv txhais tau tias pib dua. Rau qis -rau- nruab nrab ntim khiav, jigs thiab fixtures, los yog complex custom Cheebtsam, cov kev txwv no qeeb txhua yam thiab ua rau tag nrho cov nqi ntawm cov tswv cuab.
Hlau 3D luam ntawv tau dhau los ua ib txoj hauv kev tawm- nws txo sijhawm sijhawm, txiav cov khoom pov tseg, thiab qhib cov geometries uas cov pa CNC los yog casting tsuas yog tsis tuaj yeem xa tus nqi- tau zoo.
Yog vim li cas ib txwm Tooling Struggle kom mus
Txoj hauv kev zoo tshaj plaws -CNC machining ntawm cov cuab yeej nyuaj, peev casting, lossis tuag- cov txheej txheem raws li - nqa hnyav uas tsis yog - rov ua dua engineering cov nqi thiab cov sijhawm ntev. Cov cuab yeej nyuaj rau kev txhaj tshuaj pwm lossis stamping tuag feem ntau tsaws ntawm $ 10,000 thiab $ 75,000+, nrog rau lub sijhawm ua haujlwm ntawm 4-12 lub lis piam (ntev dua rau ntau yam-cov cuab yeej kab noj hniav). Mos aluminium tooling pab me ntsis tab sis tseem siv sij hawm ntau lub lis piam thiab hnav sai dua. Txhua qhov kev tsim tweak ua rau cov programming tshiab, fixturing, lossis pwm rework. Cov txheej txheem rho tawm kuj tseem nkim 20–50% ntawm cov khoom siv, thiab cov yam ntxwv sab hauv xws li cov cua txias sib txawv yog qhov nyuaj lossis ua tsis tau yam tsis muaj ntau-axis teeb tsa thiab kev ua haujlwm thib ob.
Cov ntsiab lus mob no ua rau nyuaj tshaj plaws ntawm qhov qis - ntim lossis txuas txuas, kev tsim kho sai sai ntawm cov khoom siv, thiab cov haujlwm uas cov duab geometry hloov pauv. Cov neeg yuav khoom tab tom nrhiav lwm txoj hauv kev tig mus rau hlau 3D luam ntawv vim tias nws hla kev siv lub cev tag nrho thiab hloov kev lag luam mus rau qhov nyuaj thiab nrawm es tsis txhob ntim cov ntshiab.
Dab tsi Hlau 3D Printing daws nyob rau hauv Custom Manufacturing
Hlau 3D luam ntawv (feem ntau laser hmoov txaj fusion txheej txheem xws li DMLS / SLM) tsim cov txheej txheej los ntawm txheej los ntawm cov hmoov hlau. Tsis muaj pwm. Tsis muaj kev kho kom haum. Tsim kev ywj pheej tiag tiag.
Faster Iteration rau Jigs, Fixtures, thiab Tooling Inserts
Cov ntawv luam tawm jigs, fixtures, thiab pwm inserts tuaj yeem mus los ntawm CAD kom tiav ib feem hauv hnub ntau dua li lub lis piam. Conformal cua txias raws hauv kev txhaj tshuaj-mould inserts-yuav ua tsis tau nrog cov pa drilling- niaj zaus txiav lub voj voog lub sijhawm 15-40%. Lub sij hawm ua haujlwm rau cov cuab yeej ua haujlwm feem ntau poob mus rau 1–2 lub lis piam ntau piv rau 4–{10}} lub lis piam rau qhov sib npaug. Qhov hnyav ntawm ib ncig ntawm 40% piv nrog cov khoom CNC- cov cuab yeej siv tshuab kuj txhim kho ergonomics ntawm lub khw hauv pem teb.
Tus nqi qis rau qis- mus rau -Mid Volume Production
Nrog xoom tooling NRE, hlau 3D luam ntawv feem ntau pheej yig dua rau qhov ntau ntawm 1 txog 50-200 qhov chaw, nyob ntawm seb cov duab thiab cov khoom siv. Complex titanium lossis cov cuab yeej- cov khoom siv hlau uas yuav xav tau kev siv tshuab dav dav thiab cov khoom seem siab feem ntau raug nqi tsawg dua los ntawm kev ntxiv cov khoom ntawm qhov ntim tsawg. Kev so-txawm tias piv rau CNC feem ntau zaum qhov chaw hauv kaum mus rau pua pua ntawm cov chav nyob rau cov geometry nyuaj; yooj yim prismatic qhov chaw nyiam CNC sai dua.
Tsim Kev ywj pheej rau Complex Geometry
Sab hauv lattices, topology-cov qauv zoo tshaj plaws, kev sib koom ua ke, thiab cov duab organic ua tau zoo. Qhov no yog qhov tseem ceeb rau cov khoom siv sib sib zog nqus, kev ua kom txias, thiab qhov chaw uas yav tas los xav tau ntau lub tshuab ua haujlwm ntxiv rau kev sib dhos. Hlau 3D luam ntawv rau cov cuab yeej yog li ua haujlwm ob qho tib si nrawm thiab ua tus choj kom siab dua - ntim cov khoom lag luam.
Los ntawm Tooling mus rau Kev Kho Mob -Qib Precision - Qhov twg Technology yog Headed
Cov txheej txheem zoo ib yam uas pab cov cuab yeej siv cuab yeej ua haujlwm ncaj qha mus rau qib siab -tus nqi kho mob. Precision CNC Machined Cov Khoom Kho Mob tseem ceeb rau cov khoom siv uas xav tau ultra- nruj kam rau ua thiab cov txheej txheem tshwj xeeb. Tib lub sijhawm,Titanium Alloys 3D Printed Medical Implantstab tom loj hlob sai vim tias kev tsim khoom ntxiv tuaj yeem tsim tus neeg mob-cov duab geometry tshwj xeeb thiab cov qauv ntxeem tau uas txhawb nqa osseointegration.
Titanium Alloys thiab Biocompatibility
Ti-6Al-4V (thiab ELI qib) ua tsaug rau cov pov thawj biocompatibility, corrosion kuj, siab zog-rau-qhov hnyav piv, thiab cov khoom siv kho tshuab. Cov txheej txheem ntxiv tsim cov porosity tswj thiab lattice architectures uas zoo dua rau cov pob txha modulus, txo kev ntxhov siab tiv thaiv thiab txhim kho lub sijhawm ntev. Hlau additive manufacturing yog noj ib feem ntawm cov nyiaj tau los kho mob AM.
Vim li cas Precision tseem ceeb dua hauv cov ntawv thov kho mob
Cov cuab yeej kho mob xav tau cov ntaub ntawv nruj, cov txheej txheem siv tau, thiab feem ntau cov ntawv tshaj tawm -kev ua haujlwm -HIP, nto tiav, thiab CNC machining ntawm qhov tseem ceeb interfaces - kom ua tau raws li cov qauv kev cai thiab kev kho mob. Hybrid workflows (luam lub complex ntxeem tau los yog nyob ze -net zoo, ces ua kom tiav qhov chaw tseem ceeb ntawm CNC) muab lub zog ntawm ob lub technologies.
Hlau 3D Printing vs. CNC Machining - Uas haum rau koj qhov project
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Hlau 3D luam ntawv vs CNC machining yog tsis tshua muaj ib tug ntshiab tog twg los / los yog xaiv. Ntau txoj haujlwm ua tiav siv cov khoom siv ntxiv rau cov tub ntxhais nyuaj thiab CNC rau kev sib cuam tshuam tseem ceeb, tau txais ob qho tib si tsim kev ywj pheej thiab qhov xav tau qhov tseeb.
Sunhingstones Case Study
Case Study
Ib nrab - ntim cov neeg siv khoom lag luam xav tau cov cuab yeej siv kev cai thiab ib tsev neeg tsawg - ntim titanium fixtures rau cov khoom tshiab. Cov cuab yeej siv zog ib txwm muaj los ntawm 6-8 lub lis piam thiab $ 18,000- $ 35,000 ib txheej, uas yuav luag tsis muaj chaw rau iterate cua txias channel tsim.
Hloov mus rau ahlau 3D luam ntawvkev pabcuam xa cov khoom siv hauv qab ob lub lis piam ntawm kwv yees li 40-50% qis dua tus nqi pib. Kev tsim kho kom zoo dua qub tau tswj hwm digitally nrog rau lub sijhawm tsawg kawg nkaus. Cov khoom siv lawv tus kheej, yav dhau los tau hais tias ntau -axis CNC txoj haujlwm nrog cov ntaub ntawv pov tseg siab, tau luam tawm thiab tom qab ntawd ua tiav- tshuab. Lub sij hawm ua tus thawj coj poob ntau dua ib nrab thiab ib feem ntawm tus nqi poob qis dua 100 units.
Cov txiaj ntsig suav nrog kev pib ua haujlwm sai dua, tsim qauv tsawg dua -qhib txwv, thiab kev txuag nyiaj ntawm ob lub cuab yeej thiab cov khoom tsim tawm thaum ntxov. Tshaj tawm- kev ua tiav thiab kev tshuaj xyuas zaum kawg tseem tau ntxiv ob peb hnub, yog li lub sijhawm tag nrho tsis tuaj yeem sai sai-tab sis qhov kev txhim kho net tseem muaj ntau.
Yuav Ua Li Cas Xaiv Cov Khoom Siv Hlau 3D Printing Chaw Tsim Tshuaj
Daim ntawv pov thawj & Kev Tswj Xyuas Zoo
Nrhiav ISO 9001 raws li lub hauv paus, ntxiv rau AS9100 rau aerospace lossis ISO 13485 rau kev kho mob. Cov ntaub ntawv txheej txheem tswj nyob ib puag ncig cov hmoov tuav, tsim qhov ntsuas qhov tseeb, thiab NDT teeb meem. Tom qab-kev ua haujlwm - kev kho cua sov, HIP, CNC xov, kev kho deg - yuav tsum nyob rau hauv - tsev los yog sib xyaw kom nruj.
Material Traceability rau kev kho mob -Qib Parts
Kev kho mob thiab kev tswj xyuas daim ntawv thov yuav tsum muaj tag nrho cov traceability ntawm hmoov, txheej txheem tsis, thiab tiav qhov chaw. Thov cov ntaub ntawv pov thawj, cov ntaub ntawv ntsuas kev siv tshuab los ntawm cov pov thawj daim coupon, thiab cov ntaub ntawv pov thawj ntawm cov txheej txheem siv tau.
Thaum koj soj ntsuam cov chaw tsim khoom hlau 3D luam ntawv lossis kev pabcuam hlau 3D luam ntawv, nug cov qauv piv txwv, tshuaj xyuas cov ntaub ntawv tshawb fawb hauv koj qhov kev lag luam, thiab paub meej tias muaj peev xwm rau ob qho tib si prototyping thiab qis - rau- nruab nrab ntim ntau lawm. Lub Hoobkas uas tseem muaj kev ua tiav precision CNC machining tuaj yeem pab txhawb kev ua haujlwm hybrid ntau dua.
Cov lus nug nquag
Q: Dab tsi yog hlau 3D luam ntawv siv rau hauv cov cuab yeej?
A: Feem ntau ceev cov cuab yeej ntxig (tshwj xeeb tshaj yog nrog cov cua txias), jigs, fixtures, thiab choj tooling uas ua kom cov khoom tsim thiab txiav cov nqi iteration.
Q: Puas yog hlau 3D luam ntawv pheej yig dua CNC machining rau cov khoom me me?
A: Yog, feem ntau rau cov geometry nyuaj ntawm qhov ntau ntawm kwv yees li 1-50 (qee zaum siab dua). Tej yam yooj yim thiab ntau dua ntim feem ntau nyiam CNC.
Q: Cov hlau 3D luam ntawv puas tuaj yeem tsim kho- qib titanium qhov chaw?
A: Yog. Ti-6Al-4V thiab cov alloys muaj feem xyuam yog niaj hnub luam tawm rau kev cog thiab cov cuab yeej, feem ntau ua raws li kev ua tiav tiav thiab tag nrho cov txheej txheem validation kom tau raws li kev cai.
Q: Kuv yuav xaiv lub chaw tsim khoom siv hlau 3D luam ntawv zoo li cas?
A: Tsom ntsoov rau cov ntawv pov thawj, cov ntaub ntawv pov thawj, kev ua pov thawj hauv koj daim ntawv thov (cov cuab yeej lossis kev kho mob), kev tshaj tawm kev sib koom ua ke - ua tiav, thiab pob tshab quoting nrog cov sij hawm ua tau zoo.
Q: Puas yog hlau 3D luam ntawv nqi- zoo rau qhov ntim tsawg?
A: Rau qhov nyuaj lossis cov khoom siv hlau ua tau zoo heev, yog-tshwj xeeb tshaj yog thaum cov nqi siv cov khoom siv thiab cov sij hawm ua ntev ntev yuav txwv tsis pub d
Txav mus nrawm dua ntawm koj qhov project tom ntej
Tsis txhob tos lub limtiam rau cov cuab yeej uas yuav xav tau kev kho dua lub sijhawm tus qauv hloov pauv. Txawm hais tias koj xav tau hlau 3D luam ntawv jigs thiab fixtures, cov cuab yeej nrawm nrawm, lossis cov khoom siv titanium precision, tham nrog ib pab neeg ua haujlwm uas tuaj yeem saib koj qhov geometry, ntim, thiab kev ua haujlwm xav tau thiab pom zoo rau txoj hauv kev ua tau zoo tshaj - ntshiab additive, hybrid, los yog cov pa. Mus txog rau lub peev xwm hlau 3D tshuab luam ntawv lossis kev cai hlau 3D luam ntawv kev pabcuam hnub no. Tau txais cov lus pom zoo los ntawm cov ntaub ntawv txheej txheem tiag tiag thiab pib txav nrawm dua.